| Chuck size | 10″ |
| Max. machining diameter | Φ27.56″ |
| Max. machining length | 61.97″ / 102.13″ / 121.02″ |
Multi-Tasking Machines
INTEGREX i-500
Multi-tasking machine with wide variety of specifications to meet any production requirement
- Ease of operation and compact design of the INTEGREX i series with a large machining area equivalent to that of the INTEGREX e-H series
- Exceptional performance versatility - Special processes, such as gear machining, gear hobbing, and deep drilling with end mills, are now incorporated on one machine, achieving process integration.
A wide variety of specifications to meet any production requirement
A wide range of bed length type for large-diameter and long workpieces. A variety of tailstock, second spindle, and lower turret specifications can be selected, as well as turning spindles and milling spindles. Optimal customization is possible for machining in all industries.
Universal
1: 1500U
2: 2500U
3: 3000U
Second spindle
Standard type 4000 rpm
High output type 3300 rpm
High output and high torque type 2500 rpm
Tailstock
MT No.5 Built-in center
Lower turret
9D (turning/milling)
Compact milling spindle and large machining area minimize interference
The standard compact milling spindle is 17% shorter in overall length than the conventional milling spindle, increasing the machining range and reducing the interference.
Long Y-axis stroke : 16.93"
Max. swing / Max. machining diameter : Φ 27.56"
X-axis Travel: 33.27"
Y-axis Travel: 16.93"
Pursue even more high-accuracy machining
B-axis and C-axis achieve high-accuracy machining
The B-axis is equipped with a roller gear cam with no backlash, and the C-axis is equipped with a full-circumference disc brake. Both the B-axis and C-axis are equipped with high-performance and high-accuracy scales as standard to improve positioning and contouring accuracy.
B-axis: min. indexing increment 0.0001° (roller gear cam)
C-axis: min. indexing increment 0.0001° (full circumference disc brake)
X-, Y-, and Z-axis ball screw core cooling as standard
Temperature-controlled cooling oil circulates through the ball screw cores to reduce heat and thermal effects from the servo motor.
Wide range of milling spindle greatly contribute to productivity improvement
The milling spindle is equipped with a high output and high torque integral spindle / motor. In addition to standard No.40 taper spindle, high speed and high output specifications as well as a No.50 taper spindle are optionally available to meet the various machining requirements.
No.40 standard spindle 12000 rpm
No.40 high output spindle 12000 rpm *
No.40 high speed spindle 20000 rpm *
No.50 high output spindle 10000 rpm *
* Option
4 sizes of spindle bores for turning spindle
Optimal selections based on the machining requirement
The integral spindle / motor makes it ideal for continuous machining of first and second operations.
The first and second turning spindles can be completely synchronized, enabling high-speed, high-accuracy machining of thin, long workpieces.
C-axis (0.0001° indexing increment*) achieves indexing accuracy comparable to that of rotary axis on machining centers by employing a full circumference disc brake and a magnetic detector.
*Standard specification for second spindle is 0.001°.
4000 rpm standard spindle, Φ3.58" bore
3300 rpm high output spindle, Φ4.41" bore*
2500 rpm high output and high torque spindle, Φ5.2" bore*
2000 rpm high output and high torque spindle, Φ7.28" bore*
* Option
CNC system MAZATROL SmoothAi
Innovative MAZATROL CNC system for higher productivity
MAZATROL SmoothAi offers high operability and high-speed, high-accuracy control, improving productivity by utilizing the Digital Twin, an AI-equipped and advanced digital simulation.
