Multi-Tasking Machines

INTEGREX e-V

Simultaneous 5-axis double-column machining center suitable for large workpieces
  • Double-column machining center performs multi-surface machining, free-form surface machining by 5-axis control, and turning for higher productivity
  • Highly rigid structure for stable high-accuracy machining
  • Table enhanced with a direct drive motor for high torque and high-speed positioning
  • Automation systems to meet your production requirements
  • MAZATROL SmoothAi drives innovation for even higher productivity

Wide range milling with double column construction

Double column construction suitable for top face machining of large workpiece

Take advantage of the double-column construction and the long X-axis stroke beyond the milling spindle. Top face milling can be performed with only linear X- and Y-axis positioning, resulting in stable machining accuracy and higher productivity.

High power milling spindle and direct-drive table for turning

Enhanced milling performance for high productivity

Three milling spindles are capable of machining a wide range of materials from steel to non-ferrous materials. All spindles can achieve compact size and high power by adopting a built-in motor.

High-torque, high-speed table (turning & C-axis)

A direct drive motor that can output large torque in a compact volume is used to achieve both the high torque required for turning large workpieces and the high response that enables agile positioning.

Compatible models: INTEGREX e-1250V/8, e-1250V/8S, e-1600V/10, e-1600V/10S

High-torque table (turning & C-axis)

The turning spindle, driven by a high-power motor and two-gear ranges, performs highly efficient machining of large diameter and heavy workpieces from rough machining to finishing. The C-axis can be indexed in 0.0001° indexing increments for high-accuracy machining.

Compatible models: INTEGREX e-1850V/12, e-1850V/12S

Automated systems for diverse workpieces and production volumes

PALLETECH HIGH RISE SYSTEM (2 level) *Compatible with INTEGREX e-1250V/8 only

 

PALLETECH MANUFACTURING CELL (1 level)

Flexible system expansion

  • The system is scalable according to the production demands
  • Different types of Mazak machines can be flexibly integrated into the system
  • Flexible linkage with peripheral equipment which enhances long-term automatic operation and automation of machining processes
Example: PALLETECH MANUFACTURING CELL (1-level)
 First installation*Example of system expansion 1Example of system expansion 2
Number of machines123
Loading stations122
Pallet stockers61420
  • *Starter set for the PALLETECH MANUFACTURING CELL (1-level)

CNC system MAZATROL SmoothAi

Innovative MAZATROL CNC system for higher productivity

MAZATROL SmoothAi provides unparalleled productivity through even faster and higher precision control while elevating your production with AI and digital twin technology and advanced automation capabilities.

SOLID MAZATROL (Automatic programming)

MAZATROL programs are automatically generated from 3D CAD data. AI learns machining know-how from previously generated programs, automatically calculates the machining process, and generates the optimal program.

CUTTING ADVISOR

Machining simulation and visualization of the machining process based on the accumulated machining results help optimize cutting conditions.

Max. workpiece size: Φ57.09″ to Φ59.06″

Max. workpiece size: Φ80.71″ to Φ90.55″

Max. workpiece size: Φ92.52″ to Φ137.8″