Automotive
In the automotive industry, not only the shift from engines to motors as power sources but also the introduction of new technologies such as connectivity with the internet, autonomous driving, and electrification have created new demands in parts manufacturing.
In order to meet this demand, the construction of high-precision and flexible production systems is crucial. Mazak contributes to the high-precision machining of automotive parts with a wide range of lineup and machining technologies, offering turnkey solutions that support the introduction and operation of automation systems. Furthermore, we provide solutions that address cost reduction per part and minimize the impact on the global environment.
Examples of automotive parts
Mazak's machine tools enable the reduction of cycle time and achieve high-precision machining and improved productivity, even in parts manufacturing with complex shapes and various materials.
Solutions for EV
Friction Stir Welding (FSW)
In module components that make up motors, batteries, and other systems, welding technologies are required to integrate the parts together. Mazak has developed the Friction Stir Welding (FSW) technology, which softens materials through friction heat to enable fast and stable welding. We propose a total solution from prototyping to mass production.
Gear Machining
The INTEGREX AG series features gear skiving, hobbing, and end milling functions, as well as gear measurement capabilities. By consolidating the gear processing steps, it enables shortened production lead time and high-precision machining. Furthermore, it also leads to cost reduction.
Mazak machines for various automotive parts manufacturing
Lineup of base machines for mass production parts machining
FF Series
High-speed, horizontal machining centers suitable for mass-production
Space-saving design, suitable for automation of machining lines
UN Series
Compact vertical/horizontal machining centers for large volume production
Narrow machine construction ideal for line construction that increases productivity per unit area
MULTIPLEX W Series
Symmetrical machine design with 2 spindles and 2 turrets
By placing spindles and tool turrets with the same capabilities on both sides, this machine has the capacity equivalent to two CNC lathes
HQR Series
High-efficiency 2 spindle / 2 turret multi-tasking CNC turning centers
The machine structure with upper and lower turrets and spindles on both sides significantly reduces cycle times
DUAL TURN 200
Twin spindle CNC turning centers
Integration of two 2-axis CNC turning centers into a single machine tool, performing continuous machining of the first and second process
Machining centers and turning centers for line production and automation of mass production parts machining
HCN NEO Series
High-speed, high-precision horizontal machining centers
The high-performance NEO series with high productivity and low environmental impact technologies
MEGA TURN Series
Vertical CNC turning centers
High-efficiency machining of large cylindrical parts, and flexible configuration of two machines with standard and mirror-image models
FF-5000/40 GANTRY LOADER
Production line dedicated to processing engine parts with double arm gantry loader
HCN-4000 ROBOT SYSTEM
Building a production system and line for engine parts processing through collaboration with articulated robots
QT-PRIMOS Series
Space-saving and high-production CNC turning centers
Excellent functionality and operability that can make effective use of the limited space at the machining site
5-axis, multi-tasking machining centers ideal for prototype production
INTEGREX i-H Series
Simultaneous 5-axis horizontal multi-tasking machine
From turning to 5-axis machining using the Y-axis and B-axis, this machine can handle multiple processes
INTEGREX j Series
Horizontal multi-tasking machines for multi-face machining
Equipped with a 5 degree indexing milling spindle that can perform outer diameter, end face, and angled machining with a single tool
INTEGREX e-H Series
Horizontal multi-tasking machine for long and large diameter workpieces
Machines with a large Y-axis stroke, high output turning spindle, and milling spindle for large-scale machining
VARIAXIS i NEO Series
Simultaneous 5-axis Vertical Machining Center
The high-performance NEO series with high productivity and low environmental impact technologies
VARIAXIS j Series
High-precision multi-face machining centers
5-axis machining centers with a compact machine design that prioritizes user-friendliness
Global Support
At Mazak, we have established Technology Centers and Technical Centers worldwide to serve as support hubs for customers involved in automotive parts processing. Through our global network, we provide prompt after-sales service to ensure customer satisfaction.
