Laser Processing Machines

FG-400 NEO

3D fiber laser processing machine for long pipes and structural materials
  • Continuous automatic machining of long pipes and structural materials completes in one machine
  • 3D laser head cuts and joints complex shapes with high-accuracy
  • High-speed cutting by energy-efficient fiber laser
  • SmoothTUBE CNC control

High-accuracy cutting by 3D laser head

Cut and joint broader range of materials and complex shape

The 3D laser head processes materials from various angles and directions. L, H, I-beam and channel can be processed as well as round and square pipe materials.

Cutting off H beam with A-axis and B-axis
Vertical cutting by Y-axis
Bevel cutting with B-axis provides tight-joint of pipes

Protection torch

In the unlikely event of the torch striking the material, damage can be minimized as the torch tip itself tilts.

All cutting process in one machine

Automatic loading of materials and unloading of finished parts

The standard model can load and unload 8 m of material as well as finished parts.
  • 1: |Automated loading of long materials from loading station 
  • 2: |Automated unloading of finished parts from unloading station

High-speed feedrate drastically reduces processing time

 FG-400 NEO
X-axis
2362 IPM
Y-axis1417 IPM
Z-axis1181 IPM
C-axis17400 deg/min

High-accuracy cutting while minimizing vibration

Four chucks move and rotate simultaneously to prevent material distortion. Various supporters suppress vibration and provide high-accuracy cutting.

Automatic centering and clamping of materials
Flat support
Fixed support
Round pipe support

Tapping of long materials by the same machine

Optional tapping is added by attaching tapping unit. FG-400 NEO can accommodate up to M16.

Advantages of process integration

All processes from materials to finished products, including transportation, cutting, bevel cutting, drilling, tapping, and punching, are completed on a single machine. Streamlining production processing and performance, our laser machines offer a wide range of benefits including a reduction in machine setup, production lead time, in-process inventory, the number of machines, fixtures, operators, floor space and higher precision.

Higher efficiency with high-quality fiber laser

The advanced technology of the fiber laser provides higher productivity and higher efficiency

Capable of processing a variety of materials, including highly reflective materials

Fiber laser is capable of high-speed cutting of mild steel, which is difficult to process with CO2 laser cutting machines. It stably cut even highly reflective materials such as aluminum, copper, and brass.

Beam Diameter Control function / Variable Beam Mode function*

Beam shaping technology automatically adjusts the beam diameter according to the material and thickness, and controls where the power density of the laser beam is concentrated. Together, these two functions improve the speed and quality of cutting a wide range of materials.

The beam diameter is optimized for each thickness.

Various optional functions for high accuracy and value cutting

Rotary Tool Unit for tapping and thermal drilling

Complete all cutting processes from 3D cutting to tapping and thermal drilling in the same machine. The hole to be tapped is cut by the laser and tapped for shorter production lead time and higher productivity.

Workpiece measurement

Automatically measures material length after loading into machine, eliminating manual measuring for each piece of material.

 

 

 

 

Chain type conveyor

Easily load larger quantities of material (depends on diameter) for continuous operation.
(V support type conveyor is standard equipment)

 

 

 

 

Touch sensor

Measures the O.D. of pipe and structural material, also automatically compensates for material distortion to ensure high precision positioning.

Flat bar handling

By attaching a jaw dedicated for flat bar cutting,
flat bars can be processed.

Short material carrying function

Even short materials, which cannot be loaded from the loader side, can be loaded from the unloader side, making use of material efficiently.

SmoothTUBE, a new CNC system for pipe processing

New graphical user interface specialized for tube processing ensures easier operation. It comes with a dual touch panel with large 21.5" screen. The flow from preparation to processing is displayed on one screen. Condition setting of scheduled operation can be changed and reprocessing can be done on the CNC system easily.  

smoothtube
Upper monitor

Machine monitor and graphic menu

The Machine Monitor provides an overview of the machine with 3D images and important status updates, including the door's open / closed status. The Graphic Menu supports operators by providing easy access to the torch and machine operation menu. The machine's processing status are also displayed.

smoothtube
Lower monitor

Completely supports the processing status

The lower monitor assists the operator throughout the produc- tion process. The entire process can be monitored efficiently using the newly designed interface. The operator can modify the condition settings of scheduled operations and even reprocess selected parts with ease on the CNC system.

smoothtube

FG-400 NEO