5-Axis Machining Centers

HCR

Simultaneous 5-axis horizontal machining centers

High-speed axial acceleration / deceleration
Unique tilting rotary table
Large capacity coolant system and machine structure ensure smooth chip disposal
Spindle specifications available to meet a variety of production requirements

Faster simultaneous 5-axis machining cycle times

Significantly improved acceleration and jerk.

Linear axes ( X-, Y-, Z-axis )

Jerk (in rapid traverse)
X-axis, Y-axis / Z-axis : 175 m / 175 m/sec³ ← 41 m / 40 m/sec³
(Comparison with our conventional simultaneous 5-axis controlled machining centers)

Rotary table (A-, C-axis)

Rapid traverse rate

A-Axis: 30 min^-1, C-Axis: 50 min^-1

225°A-axis rotation

-90° to 135°A-axis rotation and ±360°C-axis rotation for the 5-axis machining of complex workpiece contours.

Roller gear cam

Both the A- and C-axis utilize a roller gear cam system for 0.0001° positioning increments and high-accuracy performance.

Excellent chip disposal

Large capacity coolant system and machine construction ensures smooth chip disposal

A powerful stream of coolant will drop chips accumulated on the workpiece and pallet onto the chip conveyor in the center trough, quickly disposing them outside of the machine.
Center trough structure to handle large amounts of chips generated in machining operations.
Chip disposal is smoothly operated with the coolant tank (standard accessory, large capacity of 800L) which can discharge large amounts of coolant.

Applications

Work name : Blisk
Industry: Aerospace

Work name : Frame
Industry: Aerospace

Work name : Bracket
Industry: Aerospace

Work name : Satellite component
Industry: Aerospace

Work name : Aircraft duct
Industry: Aerospace

Work name : Cam cover
Industry: Automotive

Work name : Crank case
Industry: Automotive

Work name : Knuckle arm
Industry: Automotive

High-speed, high-output spindle

Built-in motor structure

The integral spindle / motor design makes it possible to eliminate power loss and minimizes vibration at high revolution speeds. This leads to improving surface accuracy and extending tool life.

Spindle temperature control

Temperature-controlled cooling oil is circulated around the spindle bearings and headstock.
The cooling oil suppresses heat generation of the two parts, which may lead to thermal displacement of the spindle. This ultimately prevents loss of machining accuracy.

Spindle Lineup

Four types of spindles to meet the requirements of production sites

12000 min^-1 18.5 kW [40% ED] BT-40 Grease lubricated (Basic model)
18000 min^-1 35 kW [40% ED] BT-40 (option)
25000 min^-1 23 kW [40% ED] HSK-A63 (option)
30000 min^-1 80 kW [Continuous rating] HSK-A63 (option)

Automated systems for diverse workpieces and production volumes

2-pallet changer

The next workpiece can be setup during the machining of the current workpiece for higher productivity.

MPP（MULTI PALLET POOL） HCR-5000S

The MPP is a system to meet the increasing worldwide demand for automation. It is designed to provide high productivity in the production of a wide variety of parts in small size lots. 6, 12 and 18 pallet storage capacities are available after initial machine installation.

VARIAXIS i-600 NEO + MPP (18PC)

Pallet loader and workpiece stocker

PALLETECH SYSTEM

The modular structure of the pallet stocker, pallet loader traveling unit, and loading station allows for easy system expansion based on the increase of the number of pallets or machines after installation. Pallets can be stored in a flat arrangement or in a two-leveled or three-leveled arrangement to save floor space.