Laser Processing Machines

FG

3D fiber laser processing machine for long pipes and structural materials
  • Continuous automatic machining of long pipes and structural materials completes in one machine
  • 3D laser head cuts and joints complex shapes with high-accuracy
  • High-speed cutting by energy-efficient fiber laser
  • MAZAK FX CNC control

All cutting process in one machine

Automatic loading of materials and unloading of finished parts

The standard model can load and unload 8 m of material as well as finished parts.
  • 1: |Automated loading of long materials from loading station 
  • 2: |Automated unloading of finished parts from unloading station

High-speed feedrate drastically reduces processing time

 FG-400 NEOFG-220
X-axis
60 m/min100 m/min
Y-axis36 m/min36 m/min
Z-axis30 m/min30 m/min
C-axis17400 deg/min20000 deg/min

High-accuracy cutting while minimizing vibration

Four chucks move and rotate simultaneously to prevent material distortion. Various supporters suppress vibration and provide high-accuracy cutting.

Automatic centering and clamping of materials
Flat support
Fixed support
Round pipe support

Tapping of long materials by the same machine

Drilling and tapping are available by attaching an optional revolution tool unit. FG-400 NEO can accommodate tapping up to M16, and FG-220 up to M12.

Advantages of process integration

All processes from materials to finished products, including transportation, cutting, bevel cutting, drilling, tapping, and punching, are completed on a single machine. Streamlining production processing and performance, our laser machines offer a wide range of benefits including a reduction in machine setup, production lead time, in-process inventory, the number of machines, fixtures, operators, floor space and higher precision.

High-accuracy cutting by 3D laser head

Cut and joint broader range of materials and complex shape

The 3D laser head processes materials from various angles and directions. L, H, I-beam and channel can be processed as well as round and square pipe materials.

Cutting off H beam with A-axis and B-axis
Vertical cutting by Y-axis
Bevel cutting with B-axis provides tight-joint of pipes

Protection torch

In the unlikely event of the torch striking the material, damage can be minimized as the torch itself tilts.

Higher efficiency with high-quality fiber laser

The advanced technology of the fiber laser provides higher productivity and higher efficiency

Capable of processing a variety of materials, including highly reflective materials

Fiber laser is capable of high-speed cutting of mild steel, which is difficult to process with CO2 laser cutting machines. It stably cut even highly reflective materials such as aluminum, copper, and brass.

Beam Diameter Control function / Variable Beam Mode function*

FG-400 NEO automatically adjusts beam diameter to accommodate the cutting of various materials and thicknesses. Additionally, machines are equipped with beam shaping technology which controls where the power density of the laser beam is concentrated. Together, these two functions improve the speed and quality of cutting a wide range of materials.

  • * |Only available on FG-400 NEO
The beam diameter is optimized for each thickness.

MAZAK FX, a CNC system specially designed for pipe processing

This advanced CNC system controls a total of 32 axes, including the loader/unloader of the 3D laser processing machine.

SmoothTUBE, an innovative CNC system designed for 3D laser technology*

New graphical user interface specialized for tube processing ensures easier operation. It comes with a dual touch panel with large 21.5" screen. The flow from preparation to processing is displayed on one screen. Condition setting of scheduled operation can be changed and reprocessing can be done on the CNC system easily.

*Optionally available on FG-400 NEO.

FG

FG-400 NEO
Max. cutting size (round)Φ406 mm
Max. cutting size (square)□305 mm
Max. workpiece length (loading)8080 mm
Laser power4.0 kW
FG-220
Max. cutting size (round)Φ220 mm
Max. cutting size (square)□152 mm
Max. workpiece length (loading)8150 mm
Laser power4.0 kW