Multi-Tasking Machines

INTEGREX i-150

Compact multi-tasking machine
  • Small floor space requirement with exceptional processing versatility
  • Long Y-axis stroke
  • Versatile machining and automation with tailstock center and work handling system
INTEGREX i-150

Small floor space requirement with exceptional processing versatility

Compact machine with large machining area

The INTEGREX i-150 is designed with a bar work capacity of Φ65 mm, equivalent to that of a higher class machine, while providing more compact floor space than similar machines with a 6" or 8" chuck with a second spindle. The INTEGREX i-150 is ideal for customers who mainly process small square workpieces and have trouble with floor space.

Floor space

1: INTEGREX i-150: 5.8 ㎡
2: 6" chuck machine: 7.6 ㎡

temp
Travel

X-axis: 370 mm, Y-axis: 200 mm, Z-axis: 435 mm, W-axis: 300 mm, B-axis: -10° to 190°

temp

Automated system best suited for multi-product processing

Continuous OP1 and OP2 machining thanks to work handling system

The machine is equipped with work handling system and tailstock unit.
By reversing the workpiece at the unit, continuous OP1 and OP2 machining can be performed.

Machine construction for high-accuracy machining

Long Y-axis stroke

A generous Y-axis stroke of ±100 mm is achieved by using the proven orthogonal Y-axis structure. This provides a wide range of machining.

High-accuracy B-axis positioning

The B-axis is driven by a roller gear cam with no backlash, which can be indexed and positioned in 0.0001 degree increments.

Closed-loop control with scale feedback system is standard equipment. In addition, Mazak's unique clamping brake system ensures secure positioning and indexing. This ensures stable and high-accuracy positioning for extended periods.

INTEGREX i-150

Heat countermeasures for turning spindle and milling spindle

The chiller unit circulates temperature-controlled oil through the spindle and built-in motor housing to reduce elongation and achieve high-accuracy machining.

INTEGREX i-150

Heat displacement control - Thermal Shield

Room temperature changes and spindle heat generation have a significant impact on machining accuracy.

The Thermal Shield suppresses changes in cutting edge position based on spindle rotation speed and temperature sensor information, ensuring stable precision in continuous machining through precise machine control.

Temperature and compensation information are recorded and displayed on the screen of the CNC system. Operator can adjust compensation while looking at the data.

INTEGREX i-150

INTEGREX i-150

INTEGREX i-150