Laser Processing Machines

SUPER TURBO-X FIBER

2D fiber laser processing machine with table feed system
  • Laser oscillator power options of 2.0 kW and 3.0 kW for processing thin to medium thickness materials
  • Table feed system for minimum floor space and excellent table access
  • Various intelligent functions to automate setup work
  • Highly flexible automation system to save labour
SUPER TURBO-X 3015 FIBER

Space-saving, easy-to-operate machine design

Significant reduction in floor space

The table feed system of the SUPER TURBO-X FIBER series requires less than half the space of a standard flying optics type laser machine.

SUPER TURBO-X 3015 FIBER table size Flying optics type (table fixed type) and SUPER TURBO-X 3015 FIBER

Excellent table access with the table drive system

The table feed system provides excellent accessibility and allows easy loading of material, not only for regular size worksheets, but also for remnant material, even for a single part. Unloading workpieces is also easy.

temp

Enhanced torch for higher productivity in cutting thin to medium materials

Beam Diameter Control

This function controls the beam diameter by moving the collimating lens up and down. By adjusting the beam to the optimum diameter for various materials and thicknesses, the cutting speed of thin materials and the degree of melting of thick materials can be improved and stabilised.

SUPER TURBO-X FIBER Beam Shape Optimum beam mode according to thickness and material

Auto Focus Positioning

The focal point is automatically adjusted to match the material by moving the focus lens up and down. Adjusting the optimal focus position between piercing and cutting enhances processing speed and productivity.

Machine modelSUPER TURBO-X FIBER SERIES
Torch typeMulti-control torch
Beam Diameter Control
Auto Focus Positioning

Intelligent functions to automate setup work

Intelligent Set-up Functions

By automating the setup and adjustment work that are required every time the plate thickness or material changes, productivity is improved, resulting in a reduction of approximately 59 minutes in working time compared to conventional laser processing machines.

Conventional laser processing machine
    Set-up work by operator, approx. 60 min.
SUPER TURBO-X FIBER series
    Automated setup work, approx. 1 min.

Example of reduced setup time

Conventional laser processing machineSUPER TURBO-X FIBER series
Long in-process time due to many processes requiring operatorsThe variance in setup work and time between different operators is eliminated
(1) Operator determines cutting conditions by referring to the machining cutting data(1) Optimum lens and nozzles are automatically determined by inputting thickness and materials using the cutting condition database
(2) Focal distance setting by the operator(2) Automatic detection and setting of optimum focal distance
(3) Operator selects and replaces the optimum nozzle
Operator cleans the nozzles
(3) Automatic replacement with optimised nozzles
Automatic removal of cutting spatter from nozzles
(4) Operator adjusts gap calibration(4) Automatic setting of profiling distance

Intelligent Monitoring Functions

The system monitors the status of laser processing.
A sensor mounted on the laser processing head detects piercing and processing defects, such as burning and plasma.
If any defect is detected, the system correct the operations or temporarily pause them to achieve optimal processing.

Comparison of cutting time

Machine
    SUPER TURBO-X FIBER series (2.0 kW)

Method
    Conduct 100 piercing cycles with
    Pierce Detection and without Pierce Detection.
    (Values are example results and for reference only)

MachineWithout Pierce DetectionWith Pierce Detection
SUPER TURBO-X FIBER series (2.0 kW)Mild steel 9 mm32% reduction
Stainless steel 8 mm32% reduction
Aluminum 8 mm35% reduction

Intelligent Cutting Functions

The system controls the laser to provide optimal sharp-angle high-quality cutting and high-efficiency processing, which were previously difficult with conventional techniques. By leveraging the accumulated technology and know-how of Mazak, optimal laser processing is performed.

SUPER TURBO-X FIBER intelligent [Nitrogen processed stainless work samples (1mm)] Without intelligent cutting: left / With intelligent cutting: right

Flexible automation systems to improve productivity

Flexible Mazak Laser FMS

You can add shelves and machines to expand the system after the initial installation.
It can also be connected to your existing Mazak laser processing machines.
The number of machines can be expanded up to four.

SUPER TURBO-X FIBER automation

Higher productivity

Production processes can be managed through scheduled operation, enabling progress tracking.
The conveyor system can handle materials with a thickness of 25 mm. It contributes greatly to productivity improvement by reducing loading and unloading time with cranes and by reducing a heavy labour requirment.

Install new SUPER TURBO-X FIBER into the existing FMS system

The new SUPER TURBO-X FIBER model is designed to be interchangeable with the existing SUPER TURBO-X model that has been installed in the Mazak FMS system. The existing FMS system can be continued to be used as usual.

SUPER TURBO-X FIBER automation Machine design with replacement and expansion in mind

CNC system for comfortable operation

 MAZATROL PREVIEW 3

15” touch panel colour LCD screen as standard. A simple, easy-to-understand screen layout ensures effortless operation. Fast access to frequently used displays such as the command screen, position screen, and programming screen.

MAZATROL Preview 3

SUPER TURBO-X FIBER