Multi-Tasking Machines

INTEGREX j

 Entry-level multi-tasking machine
  • Exceptional milling versatility
  • DONE IN ONE machine for all processes
  • SmoothG CNC system designed for ease of use

Providing many benefits compared to a turret lathe

Challenges of a turret lathe

Insufficient number of tools
Difficult to check interference with large workpieces
Mill tool holders are expensive

Exceptional milling versatility for multi-face machining

The milling spindle unit can be indexed in 5 degree increments from -30° to 190°, enabling outer diameter machining, end facing, and diagonal machining to be performed with one single tool. As a result, machining cycle times can be reduced without changing the tool. 1 degree indexing specifications are also available as an option.

  • 1: |180°
  • 2: |30°
  • 3: |10°
  • 4: |30° *30° indexing only for INTEGREX j-200S

High-performance milling spindle

The milling spindle has a substantial cutting capacity equivalent to that of small machining centers and achieves high productivity.

A machine design that considers interference

The tailstock has sufficient stroke so that it does not interfere with the milling spindle. The same is true for the second spindle. The setup can be performed without any interference, resulting in improved work efficiency.

Increased efficiency of setup

Front-positioned tool magazine

The tool magazine (20 tools as standard and 36 or 72 tools as an option) is conveniently located at the front of the machine for easy tool setups.

Second spindle performs continuous machining (INTEGREX j-200S)

The second spindle is a built-in motor spindle equivalent to that of the main spindle.
This is effective in reducing setup time for workpieces that require phase alignment.

High-productivity and high-accuracy machining without C-axis indexing

The machining area is large and has a long stroke. The X-axis and Y-axis have large traveling travel, allowing machining without C-axis indexing, such as milling the edge of a workpiece, for high productivity and accuracy. Since the tools that are not in use are outside the machine, machining can be done without concern for interference (compared to a turret lathe).

Stable, high-positioning accuracy and high-accuracy machining

High-accuracy coupling delivers high-machining accuracy

The milling spindle turret (B-axis) is clamped by a high-precision index coupling to achieve the same high indexing accuracy as a turning center with drum turret.

  • 1: |180°
  • 2: |30°
  • 3: |10°

Ai Thermal Shield

Based on the spindle speed and temperature of the machine, Ai Thermal Shield suppresses changes in the cutting edge position. It stabilises continuous machining accuracy through meticulous machine control that takes into account temperature changes, machine position, coolant ON/OFF and other factors. New algorithms have improved the accuracy of compensation. Furthermore, by accumulating and using the data from subsequent measurements, thermal displacement compensation can be optimised for each machining environment to stabilize machining accuracy.

Chuck size: 8”

Chuck size: 10”

Chuck size: 12”