| Tool shank | BT40, CAT No.40 |
| Max. workpiece size | Φ730 mm × 1000 mm |
| Max. spindle speed | 1000 min-1 |
Multi-Tasking Machines
INTEGREX i-V
Vertical 5-axis machining centres with tilting milling spindle
- Free-form surface machining by 5-axis control as well as multi-surface machining
- Multi-tasking function including turning enhances productivity
- Integrated with various types of automation systems, including large-scale systems available
Max. workpiece size
Excellent performance in turning, surface machining and 5-axis machining
Highly rigid machine structure for stable high-accuracy machining
Linear roller guides utilised on all axes
Linear roller guides with excellent rigidity are utilised in the X-, Y- and Z-axes to achieve powerful cutting and high-accuracy machining.
B-axis roller gear cam
The backlash-free roller gear cam ensures high positioning accuracy, which is twice as good as the ISO standard over the entire 150 degree rotary range of B-axis.
Cone coupling
The pallet and table are clamped by cone couplings to ensure high-rigidity and high-repeatable positioning accuracy when changing pallets.
Y-axis slant structure
The slanted structure of the Y-axis roller guide mounting surface ensures stable machining by absorbing the cutting load during machining.
Applications
Automation systems to meet your production requirements
MAZATEC SMS
Advanced logistic system for Smart Factory manufacturing. The pallet stocker automation system with AS/RS technologies is fully customisable and achieves large capacity and space efficiency.
PALLETECH SYSTEM
The scalable automation system, which consists of pallet stockers, a pallet loader robot, and loading stations, can be flexibly expanded to accommodate increases in production. It is available in a wide range of system layouts, including one, two and three level configurations.
High-accuracy machining with advanced technology
Smooth Ai spindle*
Mazak's unique AI adaptive control improves productivity and machined surface quality. If chatter vibration occurs during milling, the vibration sensor and AI adaptive control automatically change the machining conditions to suppress the chatter vibration.
*Option
SMOOTH MACHINING CONFIGURATION (convenient parameter setting and fine tuning function)
Machining features including cycle time, finished surface, and machining shape can be adjusted according to material requirements and machining methods. Since the operator can easily adjust and change settings, it is especially effective for complex workpiece contours defined in small programme increments.
MAZA-CHECK (high-accuracy 5-axis calibration)
To ensure 5-axis machining accuracy, MAZA-CHECK measures and calibrates three values; first is the distance between the milling spindle centre and table centre of rotation (X-axis direction and Y-axis direction), second is the deviation between the B-axis centre of rotation and the milling spindle centre, and third is the offset amount between the B-axis centre of rotation and the milling spindle edge surface. This calibration process is done automatically using a standard sphere, touch sensor*, and measurement macro.
- *The RMP-600 wireless type high precision touch sensor is required.
CNC system MAZATROL SmoothAi
Innovative MAZATROL CNC system for higher productivity
MAZATROL SmoothAi provides unsurpassed productivity through an even faster and higher precision control, while elevating your production with AI and digital twin technology and advanced automation capabilities.
SOLID MAZATROL (Automatic programming)
MAZATROL programmes are automatically generated from 3D CAD data. AI learns machining know-how from previously generated programmes, automatically calculates the machining process, and generate the optimal programme.
CUTTING ADVISOR
Machining simulation and visualisation of the machining process based on the accumulated machining results helps optimise cutting conditions.
