| Chuck size | 6″ |
| Max. machining diameter | Φ600 mm |
| Max. machining length | 590 mm |
| Y-axis travel | 210 mm |
Multi-Tasking Machines
INTEGREX i-H
Next-generation multi-tasking machine
- The flat design of the machine body front greatly improves accessibility and integration with automation systems such as articulated robots and stockers.
- Increased spindle power and high-rigidity machine structure.
- Long Y-axis stroke for expanded machining capability
- MAZATROL SmoothAi for AI, digital twin and automation
Chuck size
Enhanced machine design to easily incorporate automation
Flat design of the machine body front for easy adaptation to automation
The standard compact milling spindle is 17% shorter in overall length than a conventional milling spindle, increasing the machining area with minimum interference. X-axis and Y-axis strokes are expanded to secure large machining area.
Machine construction for high-accuracy machining
Based on structural analysis, the best machine structure combining turning centres and machining centres was designed to achieve stable, high-accuracy machining over a long period. High-accuracy machining is achieved over the entire Y-axis stroke.
Compact milling spindle and large machining area with minimal interference
- 1: |430 mm
- 2: |Y-axis 300 mm (i-250H, i-350H, i-450H series)
Y-axis 210 mm (i-100H, i-200H series) - 3: |X-axis 695 mm (i-250H, i-350H, i-450H series)
X-axis 535 mm (i-100H, i-200H series)
Stable high-accuracy machining
Ai Thermal Shield
Based on spindle speed and temperature of the machine, Ai Thermal Shield suppresses changes in the cutting edge position. Stabilises continuous machining accuracy through meticulous machine control that takes into account temperature changes, machine position, coolant ON/OFF and other factors. Furthermore, by accumulating and learning about the data from subsequent measurements, thermal displacement compensation can be optimised for each machining environment to stabilize machining accuracy.
- Machining
- Workpiece inspection
- Simulation
Heat displacement control
- Spindle temperature control
Temperature-controlled cooling oil is circulated around the spindle bearings and headstock.
It suppresses the thermal displacement of the spindle to prevent lower machining accuracy. - X-, Y-, Z-axis ball screw core cooling (standard specification)
Temperature-controlled cooling oil is passed through the inside of the ball screw to suppress heat generation of the ball screw and prevent loss of machining accuracy.
Automation solutions for a variety of products and production volumes
Bar feeder*
A bar feeder can be installed to supply bar materials. The optional bar feeder scheduling function supports high-mix, low-volume production and set production.
*option
Ez LOADER*
The Ez LOADER is a space-saving automation by cooperative robot. Teaching-less automatic operation is possible, and customers can also set their own operation patterns.
*option
Auto Jaw Changer*
With the auto jaw changer, 10 sets of chuck jaws can be automatically replaced for each of the main and second spindles.
*option
CNC system
Innovative MAZATROL CNC system for higher productivity
MAZATROL SmoothAi provides unsurpassed productivity through an even faster and higher precision control while elevating your production with AI and digital twin technology.
SOLID MAZATROL (Automatic programming)
MAZATROL programs are automatically generated from 3D CAD data. AI learns machining know-how from previously generated programs, automatically calculates the machining process, and generates the optimal program.
CUTTING ADVISOR
Machining simulation and visualisation of the machining process based on the accumulated machining results helps optimise cutting conditions.
