| Chuck size | 10″ |
| Max. machining diameter | Φ700 |
| Max. machining length | 1574 mm / 2594 mm / 3074 mm |
Multi-Tasking Machines
INTEGREX i-500
Multi-tasking machine with a wide variety of specifications to meet your production requirements
- Ease of operation and compact design of the INTEGREX i series with a large machining area equivalent to that of the INTEGREX e-H series
- Exceptional performance versatility - Special processes, such as gear machining, gear hobbing and deep drilling with end mills, are now incorporated on one machine, achieving process integration.
A wide variety of specifications to meet your production requirements
A wide range of bed length type for large-diameter and long workpieces. A variety of tailstock, second spindle and lower turret specifications can be selected, as well as turning spindles and milling spindles. Optimal customisation is possible for machining in all industries.
Universal
1: 1500U
2: 2500U
3: 3000U
Second spindle
Standard - 4000 min-1
High-output - 3300 min-1
High-output and high-torque - 2500 min-1
Tailstock
MT No.5 Built-in centre
Lower turret
9D (turning/milling)
Compact milling spindle and large machining area minimises interference
The standard compact milling spindle is 17% shorter in overall length than a conventional milling spindle, increasing the machining range and reducing interference.
Long Y-axis stroke : 430 mm
Max. swing / Max. machining diameter : Φ 700 mm
X-axis Travel: 845 mm
Y-axis Travel: 430 mm
Achieving high-accuracy machining
B-axis and C-axis achieve high-accuracy machining
The B-axis is equipped with a roller gear cam with no backlash, and the C-axis is equipped with a full circumference disc brake. Both teh B-axis and C-axis are equipped with high-performance and high-accuracy scales as standard to improve positioning and contouring accuracy.
B-axis: min. indexing increment 0.0001° (roller gear cam)
C-axis: min. indexing increment 0.0001° (full circumference disc brake)
X-, Y-, Z-axis ball screw core cooling as standard
Temperature-controlled cooling oil circulates through the ball screw cores to reduce heat and thermal effects from the servo motor.
The wide range of the milling spindle contributes to greater productivity
The milling spindle is equipped with a high-output and high-torque integral spindle / motor. In addition to the standard No.40 taper spindle, there are a range of optional specifications to meet various machining requirements including a No.50 taper spindle and high speed and high output specifications.
No.40 standard spindle - 12000 min-1
No.40 high-output spindle - 12000 min-1 *
No.40 high-speed spindle - 20000 min-1 *
No.50 high-output spindle - 10000 min-1 *
*Option
4 sizes of spindle bore for the turning spindle
Optimal selections based on machining requirement
The integral spindle and motor makes this ideal for continuous machining of first and second operations.
The first and second turning spindles can be completely synchronised, enabling high-speed, high-accuracy machining of thin and long workpieces.
C-axis (0.0001° indexing increment*) achieves indexing accuracy comparable to that of a rotary axis on machining centres by employing a full circumference disc brake and a magnetic detector.
*Standard specification for second spindle is 0.001°.
Standard spindle, Φ91 mm bore - 4000 min-1
High-output spindle, Φ112 mm bore - 3300 min-1*
High-output and high-torque spindle, Φ132 mm bore - 2500 min-1*
High-output and high-torque spindle, Φ185 mm bore - 2000 min-1*
*Option
MAZATROL SmoothAi
Innovative MAZATROL CNC system for higher productivity
MAZATROL SmoothAi offers high-operability, high-speed and high-accuracy, thus improving productivity by utilising the Digital Twin, an AI-equipped and advanced digital simulation technology.
