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Friction Stir Welding (FSW)

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Multi-Tasking Machines

"INTEGREX" is a multi-task machine that combines the functions of a CNC turning center and a machining center, enabling highly accurate machining and high productivity. This "INTEGREX" is known as synonymous with multi-tasking machines.

Chuck size 6” to 12”

Series name	Standard chuck size	Max. machining diameter	Max. machining length
Simultaneous 5-axis Control INTEGREX i-H	6" / 8"	Φ600 mm	590 mm / 850 mm
Simultaneous 5-axis Control INTEGREX i-H	8" to 12"	Φ670 mm	1011 mm to 2500 mm
Simultaneous 5-axis Control INTEGREX i-150	6″	Φ340 mm	385 mm
Simultaneous 4-axis Control Entry Model INTEGREX j	8" to 12"	Φ500 mm	500 mm to 1165 mm

Chuck size 10” to 18”, Milling spindle No. 40 and No. 50 selectable

Series name	Standard chuck size	Max. machining diameter	Max. machining length
Simultaneous 5-axis Control INTEGREX i-500	10″	Φ700 mm	1574 mm to 3074 mm

Series name

Standard chuck size

Max. machining diameter

Max. machining length

Simultaneous 5-axis Control

INTEGREX i-500

10″

Φ700 mm

1574 mm to 3074 mm

Chuck size 15” to 32”

Series name	Standard chuck size	Max. machining diameter	Max. machining length
Simultaneous 5-axis ControlFor long and large diameter workpieces INTEGREX e-H	15" to 32"	Φ820 mm to Φ1300 mm	1512 mm to 8219 mm

Series name

Standard chuck size

Max. machining diameter

Max. machining length

Simultaneous 5-axis ControlFor long and large diameter workpieces

INTEGREX e-H

15" to 32"

Φ820 mm to Φ1300 mm

1512 mm to 8219 mm

Chuck size Φ610 mm to Φ2500 mm (vertical)

Series name	Tool shank	Max. machining diameter	Max. machining length
Vertical Simultaneous 5-axis Control For large workpieces INTEGREX i-V	CAT No.40 / CAT No.50	Φ730 mm to Φ1700 mm	1000 mm to 1665 mm
Double Column Simultaneous 5-axis Control For large workpiece INTEGREX e-V	CAT No.50	Φ1450 mm to Φ3500 mm	1600 mm to 1800 mm
Double Column Simultaneous 5-axis Control Ram spindle Inside diameter deep hole processing INTEGREX e-RAMTEC	CAT No.50 / CAPT C6	Φ1250 mm to Φ2350 mm	1250 mm to 1800 mm

Series name

Tool shank

Max. machining diameter

Max. machining length

Vertical Simultaneous 5-axis Control For large workpieces

INTEGREX i-V

CAT No.40 / CAT No.50

Φ730 mm to Φ1700 mm

1000 mm to 1665 mm

Double Column Simultaneous 5-axis Control For large workpiece

INTEGREX e-V

CAT No.50

Φ1450 mm to Φ3500 mm

1600 mm to 1800 mm

Double Column Simultaneous 5-axis Control Ram spindle Inside diameter deep hole processing

INTEGREX e-RAMTEC

CAT No.50 / CAPT C6

Φ1250 mm to Φ2350 mm

1250 mm to 1800 mm

Gear machining integrated with multi-tasking machines

Series name	Standard chuck size	Max. machining diameter	Max. machining length	Max. machining height
Integration of gear machining and measurement INTEGREX AG	8" to 12"	Φ670 mm to Φ700 mm	1101 mm to 1529 mm	-
Φ800 mm to Φ1400 mm	Φ1050 mm to Φ2300 mm	-	1000 mm to 1684 mm

Series name

Standard chuck size

Max. machining diameter

Max. machining length

Max. machining height

Integration of gear machining and measurement

INTEGREX AG

8" to 12"

Φ670 mm to Φ700 mm

1101 mm to 1529 mm

Φ800 mm to Φ1400 mm

Φ1050 mm to Φ2300 mm

1000 mm to 1684 mm

5-axis Machining Centers

Including the "VARIAXIS" series, we have a wide range of lineup and support for automation systems to meet the needs of various customers. Multi-sided machining and complex 3D curved surface processing with simultaneous 5-axis control are possible with a single setup.

Tilt table type

Series name	Pallet size	Tool shank	Standard Max. spindle speed	Max. workpiece dimension
Environmentally-friendly VARIAXIS i NEO	Φ700 mm × width 500 mm	BIG-PLUS No.40	12000 min^-1 (rpm)	Φ850 mm × 500 mm
Environmentally-friendly VARIAXIS i NEO	Φ800 mm × width 630 mm	BIG-PLUS No.50	10000 min^-1 (rpm)	Φ850 mm × 500 mm (Φ1000 mm × 415 mm)
Best Selling Machines VARIAXIS i	Φ500 mm × width 400 mm to Φ600 mm × width 500 mm	BIG-PLUS No.40 / CAT No.40	12000 min^-1 (rpm)	Φ500 mm × 350 mm to Φ850 mm × 500 mm
Best Selling Machines VARIAXIS i	Φ1050mm × width 800mm	BIG-PLUS No.50 / CAT No.50	12000 min^-1 (rpm)	Φ1250 mm × 900 mm
Compact Entry Model Automation available VARIAXIS C	Φ600 mm × width 500 mm	BIG-PLUS No.40	12000 min^-1 (rpm)	Φ730 mm × 450 mm
Compact Entry Model VARIAXIS j	Φ500 mm × width 400 mm	BIG-PLUS No.40	12000 min^-1 (rpm)	Φ500 mm × 350 mm
Simultaneous 5-axis Control VC-Ez X	950 mm × 360 mm(37.4" × 14.17") to 1250 mm × 492 mm(49.21" × 19.37")	CAT No.40	12000 min^-1 (rpm)	-
High-mix, low-volume production Automation available VARIAXIS i-300 AWC	Clamp interface HSK-A100 holder	BIG-PLUS No.40	12000 min^-1 (rpm)	Φ350 mm × 315 mm

Tilt Spindle Type

Series name	Pallet size	Tool shank	Standard Max. spindle speed	Max. workpiece dimension
Tilt spindle (B-axis) Vertical For large workpieces VORTEX i-V	630 mm × 630 mm	CAT No.50	10000 min^-1 (rpm)	Φ1050 mm × 1000 mm / Φ1250 mm × 1400 mm
	800 mm × 800 mm	CAT No.50	10000 min^-1 (rpm)	Φ1500 mm × 1500 mm / Φ1700 mm × 1600 mm
Tilt spindle (B-axis) Double Column For large workpieces VORTEX e-V	800 mm × 800 mm	CAT No.50	10000 min^-1 (rpm)	Φ1450 mm × 1600 mm / Φ1500 mm × 1655 mm
	from 1000 mm × 1000 mm	CAT No.50	10000 min^-1 (rpm)	Φ2050 mm × 1600 mm / Φ2300 mm × 1684 mm
Tilt spindle (B-axis) Fixed table For long workpieces VTC	3500 × 820 mm	CAT No.40	18000 min^-1(rpm)	Φ820 mm × 3690 mm
Aerospace Industry Tilt spindle (A-axis/B-axis) VORTEX II	3240 mm × 810 mm / 4000 mm × 1250 mm	CAT No.50	10000 min^-1(rpm)	3240 mm × 810 mm × H725 mm / 4000 mm × 1480 mm × H735 mm
High-speed 5-axis machining Tilt spindle (A-axis/B-axis) VORTEX HORIZONTAL PROFILER	4000 mm × 1250 mm / 4000 mm × 1600 mm	Spindle output 45 / 120 kW (cont. rating)	26000 min^-1 (rpm) / 30000 min^-1 (rpm)	4000 mm × 1600 mm × H500 mm

Function-specific

Series name	Pallet size	Tool shank	Standard Max. spindle speed	Max. workpiece dimension
Horizontal High-speed 5-axis machining HCR	500 mm × 500 mm	BT40	12000 min^-1 (rpm)	Φ700 mm × 643 mm
Die and MoldHigh-accuracy and Ultra-Precision Machining UD	320 mm × 320 mm	HSK-E40	45000 min^-1 (rpm)	Φ400 mm × 300 mm

Series name

Pallet size

Tool shank

Standard Max. spindle speed

Max. workpiece dimension

Horizontal High-speed 5-axis machining

HCR

500 mm × 500 mm

BT40

12000 min^-1 (rpm)

Φ700 mm × 643 mm

Die and MoldHigh-accuracy and Ultra-Precision Machining

320 mm × 320 mm

HSK-E40

45000 min^-1 (rpm)

Φ400 mm × 300 mm

Double Column (with W-axis)

Series name	Table size	Tool shank	Standard Max. spindle speed	Max. workpiece dimension
5-axis double column machining center Universal Head VERSATECH	3000 mm × 2100 mm to 10000 mm × 3100 mm	CAT No.50	8000 min^-1 (rpm)	3000 mm × 2750 mm × H1750 mm to 10000 mm × 3750 mm × H1750 mm

Series name

Table size

Tool shank

Standard Max. spindle speed

Max. workpiece dimension

5-axis double column machining center Universal Head

VERSATECH

3000 mm × 2100 mm to
10000 mm × 3100 mm

CAT No.50

8000 min^-1 (rpm)

3000 mm × 2750 mm × H1750 mm to
10000 mm × 3750 mm × H1750 mm

CNC Turning Centers

A wide variety of machine specifications - from 2-axis models to turning centers with rotary tool spindle and second spindle - is available. It is possible to select the most suitable machine according to the processing size. We provide state-of-the-art solutions for mass production and high-mix, low-volume production needs.

CNC Turning Centers

Series name	Standard chuck size	Max. machining diameter	Max. machining length
Best Selling Machines QUICK TURN	6" to 21"	Φ280 mm to Φ580 mm	340 mm to 2080.5 mm
Cost-performance model QT-Ez	8" to 12"	410 mm (16.13")	340 mm(13.5") to 479 mm(18.94")
Cost-performance model QTE	6" to 10"	Φ350 mm to Φ390 mm	285 mm to 1063 mm
Compact 2-axis turning centers QT-PRIMOS	5" to 8"	Φ180 mm to Φ250 mm	200 mm to 264 mm
Turret lathe for heavy-duty machining SLANT TURN	18" to 24"	Φ910 mm	1016 mm to 4099 mm

Flat Turning Centers

Series name	Standard chuck size	Max. machining diameter	Max. machining length
Flat turning centers for heavy-duty cutting (medium-size) TURNING CENTER	12"	Φ580 mm	2080 mm / 2985 mm
Flat turning centers for heavy-duty cutting (large-size) POWER MASTER	15"	Φ1000 mm	1012 mm
Φ840 mm	4005 mm

Series name

Standard chuck size

Max. machining diameter

Max. machining length

Flat turning centers for heavy-duty cutting (medium-size)

TURNING CENTER

12"

Φ580 mm

2080 mm / 2985 mm

Flat turning centers for heavy-duty cutting (large-size)

POWER MASTER

15"

Φ1000 mm

1012 mm

Φ840 mm

4005 mm

CNC turning centers with 2 left-right symmetric sets of spindle

Series name	Standard chuck size	Max. machining diameter	Max. machining length
Milling 2 Spindles and 2 Turrets MULTIPLEX W	8″	Φ320 mm	180 mm
Milling 2 Spindles and 2 Turrets MULTIPLEX W	10″	Φ430 mm	225 mm
2 Spindles and 2 Turrets DUAL TURN 200	8″	Φ320 mm	150 mm
Milling 2 Spindle and 3 Turrets HQR NEO	8″ / 10"	Φ320 mm	860 mm
Milling 2 Spindle and upper and lower turret HQR	6″	Φ300 mm	620 mm
Milling 2 Spindle and upper and lower turret HQR	8" to 10"	Φ344 mm	860 mm / 1325 mm

Vertical CNC Turning Centers

Series name	Standard chuck size	Max. machining diameter	Max. machining length
Vertical turning centers Mirror model MEGA TURN	12" to Φ1500 mm	Φ500 mm to Φ1650 mm	462 mm to 900 mm

Series name

Standard chuck size

Max. machining diameter

Max. machining length

Vertical turning centers Mirror model

MEGA TURN

12" to Φ1500 mm

Φ500 mm to Φ1650 mm

462 mm to 900 mm

Facing & Turning Head Type Machining Center

Series name	Pallet size	Tool shank	Max. spindle speed	Max. workpiece dimension
Unique turn-face headstock ORBITEC 20	630 mm(24.8")	CAPTO C8	600 min^-1 (rpm)	Φ1050 mm × 1300 mm(Φ41.34" × 51.18")

Series name

Pallet size

Tool shank

Max. spindle speed

Max. workpiece dimension

Unique turn-face headstock

ORBITEC 20

630 mm(24.8")

CAPTO C8

600 min^-1 (rpm)

Φ1050 mm × 1300 mm(Φ41.34" × 51.18")

Swiss-Style Production Turning Machines

Swiss-style production turning machines have set the standard for efficient turning of smaller sized parts requiring both precision and productivity. The SYNCREX series of Swiss Turning Machines uses the Mazak High Damping Composite Casting (HDCC) which increases machines stability, reduces thermal growth and distortion, and helps reduce vibration at the cutting point. Mazak’s HDCC Technology assists in holding tighter tolerances, improved surface finishes, and obtaining longer tool life.

Swiss-Style Production Turning Machines

Series name	Bar size	Number of axes	Total No. of Tools Standard
High-speed small, precise parts production SYNCREX	Φ20 mm to Φ38 mm	7 / 8 / 9	27 / 29 / 33 / 36 / 39

Series name

Bar size

Number of axes

Total No. of Tools Standard

High-speed small, precise parts production

SYNCREX

Φ20 mm to Φ38 mm

7 / 8 / 9

27 / 29 / 33 / 36 / 39

Vertical Machining Centers

A wide range of specification including the machine equipped with #30 spindle for compact floor space, with #40 spindle for high-speed cutting, and with #50 spindle for high-torque, heavy-duty cutting. We will propose the most suitable machine for the customer's production needs.

Vertical Machining Centers

Series name	Tool shank	Max. spindle speed	Table size
Cost-performance model VC-Ez	CAT No.40	12000 min^-1 (rpm)	950 mm × 360 mm(37.4" × 14.17") to 1630 mm × 720 mm(64.17" × 28.35")
High rigidity and high torque Heavy duty cutting MTV	CAT No.50	6000 min^-1 (rpm)	1300 mm × 550 mm to 3240 mm × 810 mm
Fixed table Space-saving VTC	CAT No.40	12000 min^-1 (rpm)	2300 mm × 530 mm
Fixed table Long workpieces Ultra high speed SVC	CAT No.40	15000 min^-1 (rpm)	3400 mm × 510 mm / 5400 mm × 510 mm
Mass production line Pallet size 400 mm × 400 mm UN	CAT No.30	20000 min^-1 (rpm)	Max. workpiece size
			Φ600 mm × 450 mm (vertical)
			Φ600 mm × 500 mm (horizontal)

Double Column Machining Centers

Series name	Tool shank	Max. spindle speed	Table size
Double Column High-accuracy and High productivity BT40 FJV (No.40)	CAT No.40	12000 min^-1 (rpm)	800 mm × 460 mm / 1200 mm × 550 mm
Double Column High-accuracy and High productivity BT50 FJV (No.50)	CAT No.50	10000 min^-1 (rpm)	1740 mm × 750 mm to 4000 mm × 2000 mm
Double Column High-accuracy and High productivity 5-Face machining FJV 5 Face	CAT No.50	10000 min^-1 (rpm)	1740 mm × 750 mm to 4000 mm × 2000 mm
5-Face double column machining centers High-torque spindle Angle head FJW	CAT No.50	6000 min^-1 (rpm)	4000 mm × 2000 mm
5-Face double column machining centersUniversal head Simultaneous 5-axis control VERSATECH	CAT No.50	8000 min^-1 (rpm)	3000 mm × 2750 mm × H1750 mm to 10000 × 3750 mm × H1750 mm

Horizontal Machining Centers

A wide range of series are available to meet your production requirements, from high-mix, low-volume production to mass-produced parts processing. In addition to high-speed and high-accuracy machining, the NEO series improves environmental performance to achieve more efficient machining.

Horizontal Machining Centers

Series name	Pallet size	Tool shank	Max. spindle speed	Max. workpiece dimension
Environmentally-friendly HCN NEO	400 mm × 400 mm / 500 mm × 500 mm	BIG-PLUS No.40	12000 min^-1(rpm)	Φ630 mm × 900 mm / Φ800 mm × 1000 mm
Environmentally-friendly HCN NEO	630 mm × 630 mm	CAT No.50	10000 min^-1 (rpm)	Φ1050 mm × 1300 mm
Best Selling Machines HCN	up to 500 mm × 500 mm	CAT No.40 / CAT No.50	10000 min^-1 (rpm) to 12000 min^-1 (rpm)	Φ630 mm × 900 mm to Φ900 mm × 1000 mm
Best Selling Machines HCN	from 800 mm × 800 mm	CAT No.50	10000 min^-1 (rpm)	Φ1450 mm × 1450 mm to Φ2400 mm × 2000 mm
Difficult machining material High efficiency machining MEGA	800 mm × 800 mm	CAT No.50	4000 min^-1 (rpm)	Φ1450 mm × 1450 mm
Quill axis Large workpieces HCN-Q	1250 × 1000 mm to 1600 × 1250 mm	CAT No.50	3000 min^-1 (rpm)	Φ2350 mm × 1800 mm to Φ3000 mm × 2400 mm
Ultra-High accuracy µ	800 mm × 800 mm	CAT No.50	10000 min^-1 (rpm)	Φ2050 mm × 1450 mm

For Mass Production Line Construction

Series name	Pallet size	Tool shank	Max. spindle speed	Max. workpiece dimension
Mass production Space-saving FF	500 mm × 500 mm	CAT No.40	12000 min^-1 (rpm)	Φ720 × 715 mm / Φ720 × 870 mm
Mass production Space-saving FF	500 mm × 500 mm	CAT No.50	10000 min^-1 (rpm)	Φ720 × 870 mm
Mass Production Line Construction Pallet size 400 mm × 400 mm UN	400 mm × 400 mm	BT30	20000 min^-1 (rpm)	Φ600 × 500 mm (Horizontal)
	400 mm × 400 mm	BT30	20000 min^-1 (rpm)	Φ600 × 450 mm (Vertical)

Additive Manufacturing (AM)

Advanced additive manufacturing (AM) technology integrated into multi-tasking machines and simultaneous 5-axis machining centers. Mazak's AM series transforms the manufacturing process. Deposit a different kind of material on base material for increased versatility.

See details

Friction Stir Welding (FSW)

Friction Stir Welding (FSW) is a joining process that uses frictional heat generated by a rotating tool to join two metal plates. Mazak has established its own FSW technology, which has been used to make innovative contributions such as miniaturizing EV components and improving the sealing durability of waterways.

See details

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Multi-Tasking Machines

Chuck size 6” to 12”

Chuck size 10” to 18”, Milling spindle No. 40 and No. 50 selectable

Chuck size 15” to 32”

Chuck size Φ610 mm to Φ2500 mm (vertical)

Gear machining integrated with multi-tasking machines

5-axis Machining Centers

Tilt table type

Tilt Spindle Type

Function-specific

Double Column (with W-axis)

CNC Turning Centers

CNC Turning Centers

Flat Turning Centers

CNC turning centers with 2 left-right symmetric sets of spindle

Vertical CNC Turning Centers

Facing & Turning Head Type Machining Center

Swiss-Style Production Turning Machines

Swiss-Style Production Turning Machines

Vertical Machining Centers

Vertical Machining Centers

Double Column Machining Centers

Horizontal Machining Centers

Horizontal Machining Centers

For Mass Production Line Construction

Additive Manufacturing (AM)

Friction Stir Welding (FSW)